Roc, I was hesitant at posting the question at Koiphen for just that reason.
John, I have been a huge fan of both your site and Greg's since long before my first preform! I also refer lots of people there as it has so much great information. And, DIY is very close to my heart. Heck, I live in Montana, a huge unpopulated place. I better be able to make what I need, because I sure can't buy it locally! I DIY-ed my own de-icers and they have worked famously.
The soil here is very hard clay. I used Greg's idea of the bevelled bottom corners in order to maximize depth with my liner when I built the first pond (4000 gal 42" deep) 4 yrs ago. It has held up very well and the nearly vertical walls are rock solid still. I think I will shoot for the same plan with the walls to maximize volume.To stabilize the wall that divides the pools, I am planning to use metal T posts pounded down through the voids in the cinderblocks into the ground. Then either fill around the posts with gravel or cement.
I love using gravity flow to maximize my filter capacity and pump flow. I have a vortex SC sunk in the ground next to the main pond and would like to stay with something like that, as it has been very effective. Just having trouble imagining how to tie the filter system together.....